ASM Handbook Volume 4C: Induction Heating and Heat Treatment

ASM Handbook Volume 4C: Induction Heating and Heat Treatment

ASM Handbook Volume 4C: Induction Heating and Heat Treatment

593,25 €

Détails

This ALL NEW ASM Handbook gives design, manufacturing, and material engineers a practical and comprehensive reference on the technologies and applications of induction heating and heat treatment. This book provides practitioners, students, engineers, and scientists the knowledge to more clearly understand and obtain solutions for typical induction heating problems that they encounter on an everyday basis.



Continuing in the tradition of the ASM Handbook series, this Volume provides a unique combination of practical knowledge grasping ready-to-use diagrams, technical procedures, guidelines, and good practices with advanced theoretical knowledge emphasizing on specifics of induction processes compared to alternative technologies. An appreciable amount of material is devoted to practical aspects, including review of standard and customized induction equipment. Special attention is paid to describing quality assurance, process monitoring, maintenance and safety procedures, energy and environmental aspects, including control of magnetic field exposure and review of international standards and regulations.



Written by internationally recognized experts, ASM Handbook Volume 4C covers the breadth and significance of induction heating and heat-treatment technologies and applications. See the sample chapter and the Table of Contents for more information. Beginning with reviewing electrical, electromagnetic, heat transfer and material science fundamentals related to induction heating, along with coverage critical facets associated with this technology such as:



Nonequilibrium nature of phase transformation and other metallurgical subtleties related to the specifics of induction hardening, tempering, stress relieving, heating prior to hot working and melting.

Review of ASTM and SAE standards and guidelines in proper measuring of hardness case depth and heat affected zone. Pattern specification as well as issues and complications related to different hardness measuring techniques. Destructive and nondestructive testing.

Selection of critical process parameters and inductor styles, heat pattern control, the use of magnetic flux concentrators, quench design subtleties as well as a review and explanation of common misconceptions and erroneous assumptions.

Formation of residual and transient stresses and their impact on a performance of heat treated components.

Temperature requirements for heating carbon steels, alloy steels, super alloys, titanium, aluminum and copper alloys and other materials prior to hot and warm working. Novel technological developments in heating billets, bars, tubes, rods and other metallic workpieces.

Optimization procedures and strategies in obtaining optimal process control algorithms based on various technological criteria, real-life constrains and cost functions (e.g., maximizing throughput and temperature uniformity, energy effectiveness, minimizing required shop floor space and metal loss, etc.). Principles of multiobjective optimization of induction heating devices.

Induction hardening of critical components, including gears, axle shafts, camshafts, crankshafts, and other components used in automotive and off-road machinery, aeronautic and aerospace engineering, farming, appliance, oil and gas industries.

Failure analysis of induction heat treated components and comprehensive review of defects and abnormal characteristics.

Good practices in designing and fabricating long-lasting induction coils and ways to avoid their premature failures.

Special applications of electromagnetic induction, including melting glasses and oxides, optical fiber draw, nanoparticle heating and hyperthermia applications.

Design principles and operation specifics of transistorized and thyristorized power supplies for induction heating needs.

Modern computer modeling and specifics of simulation of induction thermal processes.



Table of Contents



FUNDAMENTALS



Division Editors: Stan Zinn and George Pfaffmann



History and Applications



Principles of Induction Heating



Electromagnetic and thermal properties of materials



Estimation of the basic induction process parameters



INDUCTION HEAT TREATING



Division Editors: Gregory Fett, Valery Rudnev, David Matlock, George Totten



Metallurgy of Induction Hardening of Steel



Principles of Induction Hardening and Inspection



Quenching of Induction Heated Steel



Residual Stresses in Induction Hardened Steels



Tempering of Induction Hardened Steels



Induction Case Hardening of Axle Shafts



Induction Hardening of Crankshafts and Camshafts



Induction Hardening of gears and gear-like components



Induction Hardening Off-Road Machinery Components



Induction Hardening for the Aeronautic and Aerospace Industry



Defects and Abnormal Characteristics of Induction Hardened Components



MODELING and SIMULATION OF INDUCTION HEAT TREATING



Division Editors: Bernard Nacke, B. Lynn Ferguson, and Richard Sisson



Methods, Tools and Software for Physical Process Analysis and Design



Electromagnetic Problem Solutions



Thermal problem solution



Coupled problem solution



Modeling and Simulation of Stresses and Distortion in Induction Hardened Steels



INDUCTION HEATING



Division Editors: Valery Rudnev, Chester Van Tyne



Warm and hot working applications



Carbon steels and alloy steels used in warm and hot working



Temperature requirements for heating super alloys and stainless steels



Temperature Requirements for Heating Titanium, Aluminum, Magnesium, and Copper Alloys



Induction Heating of Billets, Rods, and Bars



Induction Heating of Selective Regions



Basic Principles of Optimal Design of Electromagnetic Devices and Multi-objective Optimization



Optimal Control of Induction Heating of Metals Prior to Warm and Hot Forming



INDUCTION MELTING



Division Editors: Egbert Baake and Bernard Nacke



Introduction and Fundamental Principles of Induction Melting



Computational Modeling of Induction Melting and Experimental Verification



Components and Design of Induction Crucible Furnaces



Components, design and operation of vacuum induction crucible furnaces



Components and design of channel inductor furnaces



Metallurgy of Induction Melting Processes for Iron and Non-Iron Materials



Operation of Induction Furnaces in Iron Foundries



Operation of Induction Furnaces for Steel and Non-Iron Materials



Melting of glasses and oxides



Energy and Environmental Aspects of Induction Melting Processes



Operating Safety of Induction Melting Furnaces



EQUIPMENT



Division Editor: Ron Hoppe



Fundamentals and General Aspects of Power Supply Design for Induction Heating, Heat Treating, Welding and Melting



Power Supplies for Induction Heat Treating, Brazing, and Soldering



Design and Fabrication of Inductors for Induction Heat Treating



Design and Fabrication of Induction Coils for Heating Bars, Billets and Slabs



Design and fabrication of inductors for induction brazing and soldering



Magnetic flux Controllers in Induction Heating and Melting



Systematic Analysis of Induction Coil Failures and Prevention



Transformer Design and Load Matching



Vertical Scanners, Horizontal Scanners, & Tooth by Tooth Scanners



Controlled Atmosphere Chambers



Material Handling Equipment for Induction Heating Systems



Maintenance of Induction Heat Treating Equipment



Water Cooling for Induction Systems



PROCESS CONTROL, MONITORING, DESIGN AND QUALITY ASSURANCE



Division Editors: Ron Akers and Philip Nash



Process Control, Monitoring and Quality Insurance Specifics for Induction Heating



Using Infrared Thermometers to Control Temperature During Induction Heating



Induction Heating Control System



Process Design for Induction Brazing and Soldering



Inspection and NDT methods



Control of Professional Magnetic Field Exposure--International Standards and Regulations



SPECIAL APPLICATIONS OF INDUCTION HEATING



Division Editors: Stan Zinn



Historical Review of Induction Glass Melting



Induction Glass Melting & Forming



Induction Heating in Optical Fiber Draw Processing



Nanoparticle Heating Using Induction in Hyperthermia

Informations supplémentaires

Auteur Valery Rudnev and George Totten
Edité par ASM
Couverture Hardcover
Type de document Manuel
EAN ISBN 978-1-62708-012-5
ICS 25.200 : Traitement thermique
Nombre de pages 820
Poids (kg.) 1.49
Recueil ASMHANDBOOKFULLSET,9781627080040,ASMHANDBOOKSET
Mot-clé ASM International
Bon de commande